Using advanced measurement equipment to check part thickness, warp, angles, and overall geometry
First Article Inspection (FAI): Verifying the very first parts Off a new mould to approve the tool for mass production
Mould Cavity Tuning: Identifying precisely where a mould tool needs to be modified or shaved down if the plastic parts are coming out out-of-spec
Gauge R&R Studies: Testing and validating the measurement tools themselves to ensure consistency and repeatability across different operators
Common Tools of the Trade CMM (Coordinate Measuring Machines): Tactile probes that touch specific points on a part to map its dimensions in 3D space
3D Scanners: High-tech blue light or laser scanners that create a full digital "point cloud" of a physical part to compare it directly against the original CAD model. Manual Tools - Caliper, Pin Gauges, Micrometer, Feeler gauges, pin gauges etc.
Material and Quality Testing Devices: Include moisture balances, hardness testers (Shore / Rockwell), and melt flow indexers to inspect incoming polymer resins
The Quality Core Tools PFMEA (Process FMEA): Focuses on manufacturing and assembly process risks caused by human error or machine failure Advanced Product Quality Planning (APQP) A structured framework used to design and develop products that meet customer requirements before production starts
Statistical Process Control (SPC) A method that uses statistics and control charts to monitor and manage manufacturing stability over time. Measurement Systems Analysis (MSA) A testing process that ensures gauges and tools measure accurately and reliably. Production Part Approval Process (PPAP) A qualification process that confirms production parts meet exact customer specifications. Control Plan - A living document that outlines the specific manufacturing steps and real-time controls needed to execute risk strategies identified in an FMEA
Risk and Root-Cause Analysis Tools If you want alternatives focused on problem-solving, risk evaluation, and finding the origin Of defects: Fishbone Diagram (Ishikawa / Cause-and-Effect) A visual chart shaped like a fish skeleton that categorizes potential causes of a problem under headings like Manpower, Machine, Material, and Method. 5 Whys A simple questioning technique where you ask "Why?" five successive times to drill down from a surface symptom to a deep root cause
Fault Tree Analysis (FTA) A top-down, deductive logic diagram that traces backward from an undesired system failure to find all possible root causes
Pareto Chart A combined bar and line graph that highlights the vital few defects or issues causing the majority of overall quality failures
Training
The apprenticeship is delivered fully within the workplace, with no college release days.
After the apprenticeship
On successful completion of the apprenticeship we would assess if there is an opportunity for a full time position within the company.
What you’ll need
Skills: Communication skills, Attention to detail, Organisation skills, Problem solving skills, Logical, Team working
Taken from the listing. Check the full advert before you apply.